Folding Workbench

Submitted by Ana White on Mon, 09/30/2019 - 10:17
Difficulty
Beginner
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Want to start building projects but space is limited?  This folding workstation only takes up 4 square feet, and has lots of storage.  It folds out to create a good sized work space.  

Free step by step plans with diagrams and shopping and cut list from Ana-White.com

folding workstation

Building projects is so much like cooking meals.  If you have a kitchen and the basic tools, anything is possible.  But if you are cooking on the ground, without your appliances, utensils and knives stored in random places though your home, it's next to impossible to create anything.

The same is true of building projects.  You need a dedicated work center with your tools all in one place.  So when you want to work on a project, you know exactly where everything is, and you have a workspace that is clean and ready for your creativity.

But what if you don't have alot of space?  I just returned from visiting my sister, and we were able to create a folding workbench that holds all the essential tools in just 4 square feet, but it folds out to a 12 square foot tabletop.  

folding workbench

It's narrow, so you can place it against the garage wall and still easily walk around it.

folding workbench with storage

You can also store the folding workbench with the tools outward - so accessing your drill or hand tools is a always easy.

folding workbench set up

To use, simply wheel the workbench out, lock the caster wheels, and fold the tabletop up.  The tabletop is simply a 3/4" thick piece of plywood, in an off the shelf 4' x 2' size (no cutting required).

The simple design allows for easy clamping to the plywood.

folding workbench

The storage and tools is very accessible when the workbench is in use.

folding workbench with drawers

We added a drawer for small tools and screw organization - but the tools are completely optional.

This folding workbench is perfect for someone who wants to work on occasional projects, doesn't have alot of space, and wants all their tools in order.

 

Folding Workbench Video Tutorial

We did film this build process, it's a pretty easy build.  Watch the tutorial for lots of tips and tricks

 

Folding Workbench Plans

The plans for this folding workbench follow.  If you build, please share a post, we love seeing how your projects turn out.

Dimensions
folding workbench dimensions
Work Surface is 4' x 3', when folded, about 1' deep x 4' wide x 3' tall

Preparation

Shopping List
  • 2 - 1x12 @ 8 feet long
  • 1 - 1x12 @ 6 feet long (use for the shelves)
  • 2 - 2x4 @ 8 feet long
  • 1 - 3/4" plywood @ 4' x 2'
  • 1 - 48" piano hinge
  • 4 - 4" caster wheels with locks
  • 16 - 3/4" long wood screws for caster wheels, make sure the screw head won't pull through the caster wheel holes
  • 2 - 3" hinges with screws
  • 2 - magnetic clasps
  • 1 - hook and eye closure
  • 2" self tapping cabinet screws (about 50)
  • 2-1/2" self tapping cabinet screws (about 20)

Optional Drawer

  • 1 - 1x3 @ 8 feet long
  • 1/4" plywood for drawer bottom
  • 1 - 12" full extension drawer slide
  • 3/4" brad nails and wood glue for attaching the 1/4" plywood to the bottom
Cut List
  • 2 - 1x12 @ 48"
  • 3 - 1x12 @ 30-1/2"
  • 2 - 2x4 @ 48"
  • 1 - 1x12 @ 31-3/4"
  • 2 - 1x12 @ 14"
  • 1 - 3/4" plywood @ 48" x 36"
  • 2x4 legs are cut at 5 degree bevel to fit the height of the casters

Drawer should be cut to fit as follows -

  • 2 - 1x3 @ 12" 
  • 2 - 1x3 @ about 29" - measure the smallest part of the opening, subtract 1" for drawer slides, 1-1/2" for the drawer sides, and then an additional 1/4" for play
  • Drawer bottom is 12" x about 30-1/2" or 1-1/2" larger than the drawer front and back 1x3
Tools
Tape Measure
Speed Square
Pencil
Safety Glasses
Hearing Protection
Drill
Circular Saw

Instructions

Step 1

Attach the top and bottom to the dividers and sides with 2" screws, use three screws per joint.

Step 2

Check the project for square by taking opposite diagonals and making sure the opposite diagonals match.  Adjust if necessary.

Attach 2x4s to the back with 2-1/2" screws into the top, bottom and sides and dividers.

Step 3

Attach longer shelf first with 2" screws, three screws per joint.

Then add the smaller shelves.  

Shelf height can be placed at any height, more shelves can be added.

Step 4

Optional Drawer:

Measure the inside with of where you want the drawer placed.  Measure at the front, back and middle to find the smallest spot.

Cut the drawer to fit, most drawer slides need 1/2" clearance per drawer slide.  You'll also need to factor in the thickness of your 1x3 drawer sides.  I like to also leave about 1/4" less just to make sure the drawer can fit - you can always shim the drawer slides later if the drawer is too small, but a too big drawer is tough to fix.

Use 2" screws to build the drawer, and 3/4" brad nails to attach the bottom on the drawer.

Step 5

Install the drawer on the slide so it is below the back 2x4.  

The video has alot of tips on installing this drawer, so please watch - it will save you time.

Step 6

Screw caster wheels to the base of the project. 

Step 7

Attach the 3/4" plywood panel to the workbench 2x4 with the piano hinge.  When hinged down, the piano hinge will be fully exposed.

Step 8

Cut one end of the remaining 2x4 at a 5 degree bevel.

Hold the work table up so it is level to the ground.

Place the 2x4 with the 5 degree bevel on the ground  alongside the tabletop, and trace where it meets the underside of the tabletop.

Cut the line with a 5 degree bevel.

Install the leg with the 3" hinge.

Repeat for second leg.

Install magnetic closure so the flat magnetic piece is on the underside of the tabletop, and the larger magnetic piece is on the side of the legs, magnetic pointing toward the underside of the tabletop.

Also install a hook and eye closure on the side of the 1x12 to keep the project closed when not in use.

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