The sofa for the Weatherly section. Featuring large X styling, finials, and can work to create a sectional.

Preparation
7 - 1x2 @ 8 feet long
10 - 1x2 @ 20 13/16" (Large X pieces - cut both ends at 30 degrees off square, ends PARALLEL to each other)
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Instructions
Step 1
Step 2
Step 3
On all five of the Xs, attach the 2x2s @ 12 1/8" as shown above. You can either use the Kreg Jig™ (set for 3/4" stock and 1 1/4" pocket hole screws - it's okay if the pocket hole "hangs over" the edge of the board) or 2 1/2" screws or finish nails and glue to attach.
Step 4
On two of the X pieces, attach tops and bottoms from 2x3s as shown above. I used the Kreg Jig™ as shown above.
Step 7
Finish the two ends by adding the 2x6 as shown above. You can either use the Kreg Jig™ or 2 1/2" screws countersunk from the outside. Set the two ends aside.
Step 8
Next, you will need to construct the back. I laid all the pieces out and marked the joints, and drilled pocket holes with my Kreg Jig™ set for 1 1/2" stock, with 2 1/2" pocket hole screws. Check to make sure everything is square. This is definitely the longest step, but take your time - it's important to get this back right.
Step 9
Step 11
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
Comments
34me
Thu, 04/21/2011 - 03:22
I love it!
I love love love it! And I love the navy cushions. It looks fantastic!
Francoise
Sat, 04/23/2011 - 20:00
They came to their senses ...
They seem to have come to their senses <sigh>. The sale price for the Nantucket Sofa Cushions is now $675.
In reply to They came to their senses ... by Francoise
Ana White
Sat, 04/23/2011 - 20:30
Bummer :(
Thanks for letting us know. Hope some of us were able to get the cushions, they are truly marvelous.
Guest (not verified)
Sat, 05/14/2011 - 22:10
Hey Ana I'm just curious as
Hey Ana I'm just curious as to what the widths of your cushions are? The ones I find at stores in my area seem to come no thicker than 3", so I'm wondering if I should adjust the plans a little to make up for that since yours look to be quite thick. Thanks!!
wiscousonian (not verified)
Tue, 05/10/2011 - 11:49
Sweetness
Just got my cushions! WOW these things are great! Hopefully some others got in on the super pricing! Now off to build the sectional for them.
spiceylg
Mon, 05/16/2011 - 09:26
Weight limit?
Hi Ana, do you know what the weight limit would be per couch? I would really like to build a whole sectional, but it will have to be able to hold bigger people and I wondered if I would have to reinforce by using thicker lumber like 4x4s instead of 2x2s, etc. I would appreciate any advice!
Ana (not verified)
Mon, 05/16/2011 - 09:56
As far as a weight limit . .
As far as a weight limit . . . I can't give you an exact number, but I can tell you my family has no issue, and the RAM weighs over 200 pounds.
If you are concerned about weight, I would recommend adding additional "legs" under the seats. You would do this by running 2x4s (two would be good) below the slats/cleats, and then adding a leg (could be a 2x4) under it. That way the weight is resting right on a leg, but you do not have to change the styling.
Guest (not verified)
Tue, 05/17/2011 - 14:01
Problems with Step One
I am having trouble with step one and the cut measurements I did. I did the cut list exactly as described for the 1x2 pieces and they look exactly like the picture shows, but if you leave the 1.5" gap in between for the crossing board, the wood does not match up on the two layers and hangs off the edge. I have re-measured everything several times and had others look at it too. Is the 1x2 that is cut 20 13/16" supposed to actually be longer and it was a typo? It seems I am off by about 3/4". Any help from Ana or anyone else is appreciated! I love this design and am eager to figure something out and make it work!
Guest (not verified)
Sun, 05/22/2011 - 18:59
The measurements worked for
The measurements worked for me. Are your angles right? Also heads up,paint/stain this before you put it together. I couldn't make up my mind on a color and painting it assembled is a nightmare...but it's a dream to have this awesome sofa!
Thank you Ana for all your hard work. You're amazing!
Guest (not verified)
Sat, 06/11/2011 - 13:40
Same problems with the measurements!
Bummer. I have the exact same problem with step one! Did you figure out the problem because my measurements are the exact same and I can't figure out what happpened. Did I use the wrong size wood?
Urg. Thanks for any advice anyone can give. FYI, Walmart has 24"x24" cushions for $24.00 each. They are 5" thick too. Just ordered some hoping I could get the sofa made before they get here.