Charlie Dresser Plans

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Ana White dresser plans Charlie pottery barn kids free plans
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My daughter asked me for a dresser, the only problem was the dresser cost $1800 before tax and freight!  So I built it for about $250!

This dresser features four large drawers, one medium and two small drawers, perfect for organizing everything!  This is an oversized dresser, with lots of storage and a very substantial feel.

I built it using solid wood, so there's true character and unique wood grains.  Because it's wood, I was able to pick the wood stain color of my choice!

I think it turned out pretty good!  The free plans follow!

Why I Love This Dresser!

It's not secret that I love dressers!  They aren't the easiest to build, but it's so much less finishing work than having to paint or stain a bookshelf - and you don't have to buy bins and baskets for a bookshelf!  I like to think of a dresser as a "pay now instead of pay later" project - it IS more work upfront, and more money in drawer slides, but once done, you have a complete storage solution.

This dresser is one of my most favorite dresser builds to date!  It's a very classic style, with just a little cove moulding to create detail - it's the solid wood that took the stain so beautifully that steals the show here!

Building a dresser

You just can't get that depth of finish with particle board and veneers.  It is truly stunning!

The drawers also slide perfectly with metal slide that I fine tuned for easy operation.  I am so excited to see this dresser in our home!

 

How I Built This Dresser

Here's the steps I did to build this dresser.  First, I cut the two plywood side panels.  The plywood is very important to give the dresser dimensional stability over time, and keeps the project square.

Building a dresser

I added 1x2 blocking to the inside, so the drawer slides will float on the inside.  NOTE: In the plans, I changed up the process for building as I felt there was a better method to go about building the carcass.

Building a dresser

This is the front trim piece, to hide the raw plywood edge.

Building a dresser

Once the two side panels were done, all I had to do was attach them together with horizontal "rails" that trim between drawer faces. I also added vertical "stiles", smaller trim pieces, to go vertically between drawer faces and support drawer slides.

Building a dresser

I forgot earlier to drill pocket holes on the side frames for attaching the top in later steps, so doing that now.

Building a dresser

The top I build out of 1x8 boards, using my vertical method for a nice smooth top.

Building a dresser

Then I attach the base to the top with the pocket hole screws in the plywood panel, and also through the framing.  I did have to drill half way through the 2x2 to get the 1-1/4" pocket hole screws to bite.

Building a dresser

Now on to drawer boxes! For a high use drawer, like a kitchen drawer, I would recommend building drawer boxes out with pocket holes - but for a clothing dresser?  Brad nails and glue ALL DAY LONG.

Building a dresser

The plywood bottoms I cut from underlayment (cheap and square!) and then glued on.  The plywood bottom is very important to squaring up the drawer.  A drawer built as a parallelogram isn't going to slide right.

NOTE: This is shown in the video, I flip the drawer box over before attaching the plywood, so the flattest side of the drawer box goes to the bottom of the drawer, where the slides get attached.

Building a dresser

These drawer slides are my favorite!  The drawer members install flush to the front, wheels to the back.
 

Building a dresser

For the cabinet members, I first install the front of the drawer slide, at a set height up on both sides.  Then I use a level to set the back screw - make sure the table is level.

Building a dresser

Now the drawer faces!  I use shims to set them in place, attach with nails from the front and screws from the back.

Building a dresser

I filled all nail holes with wood filler and let dry.  Then I sanded with a sanding sponge. I sanded the drawer faces, rounding them back at the edges, so they looked perfect in the openings.

Building a dresser

For the finish I used a water based semi-transparent stain, applying with a foam brush about 50% coverage (just to get the stain on the wood) and then wiping in with shop towels. So pretty!

Building a dresser

Then the knobs, I used my Kreg tools to install all the drawer knobs.

Building a dresser

These I bought off D.Lawless - link is in the shopping list.

Building a dresser

After all these years, still cannot believe what you can make with lumber!

 

Video Tutorial - How I Built this Dresser

Here's a quick time-lapse of this dresser build!

 

Free Plans to Build Your Own Dresser

The plans differ in the build process (but not the actual outcome) as I thought it would be easier to build in a different order.  This project is NOT easy or quick - it was actually a long build, but worth it! - but please don't try this as a beginner.

 

Dimensions
pottery barn kids Charlie dresser dimensions
57-1/2" wide x 21" deep x 34" tall

Preparation

Shopping List
  • 7 - 1x2 @ 8 feet long 
  • 1 - 1x3 @ 10 feet long
  • 2 - 1x4 @ 8 feet long
  • 4 - 1x6 @ 8 feet long
  • 1 - 2x2 @ 10 feet long
  • 2 - 1x8 @ 10 feet long (cut longest pieces first)
  • 1 - 1x10 @ 10 feet long
  • Half sheet of 3/4" thick hardwood plywood 
  • 1 full sheet of 1/4" thick plywood or underlayment, ripped into two strips 20" wide x 8 feet long
  • 3/4" and 1-1/4" brad nails
  • 1-1/4" and 2-1/2" pocket hole screws
  • 7 - 20" euro drawer slides (I used these from D. Lawless)
  • 12 knobs (I used these from D. Lawless)
  • wood glue
  • wood filler
  • finishing supplies

 

Cut List

Carcass Cut List

  • 6 - 1x2 @ 33-1/4" - vertical trim 
  • 7 - 1x2 @ 53" - rails for trimming between drawer faces
  • 2 - 2x2 @ 53" - top rail on both front and back frames
  • 4 - 1x2 @ 7-1/2" - inner styles, top row of drawers
  • 2 - 1x2 @ 9-1/2" - inner styles, middle and bottom rows of drawers
  • 1 - 1x2 @ 19-3/4" - inner style, back frame lower drawers
  • 2 - 3/4" plywood @ 20" x 33-1/4" - side panels
  • 3 - 1x8 @ 57-1/2" - top 
  • 2 - 1x3 @ 20-3/4" - side base 
  • 1 - 1x3 @ about 57-1/2" - front base, cut to fit
  • 5/8" cove moulding is mitered and cut to fit

Drawer cuts - drawer front and backs should be measured and cut to fit, drawer sides are all 20" long

  • 6 - 1x4 @ 20" - upper drawer boxes sides
  • 4 - 1x4 @ 9-3/4" - small upper drawer boxes front and backs
  • 2 - 1/4" plywood @ 20" x 11-1/4" - small upper drawer box bottoms
  • 2 - 1x4 @ 24-1/2" - middle upper drawer box front and backs
  • 1 - 1/4" plywood @ 20" x 26" - middle upper drawer box bottom
  • 8 - 1x6 @ 20" - lower drawer box sides
  • 8 - 1x6 @ 23-5/8" - lower drawer boxes front and backs
  • 4 - 1/4" plywood @ 20" x 25-1/8" - lower drawer boxes bottoms
  • 2 - 1x8 @ 12" - smaller upper drawer faces
  • 1 - 1x8 @ 26-3/4" - middle upper drawer face
  • 4 - 1x10 @ 25-7/8" - lower drawer faces

 

Tools
Tape Measure
Speed Square
Safety Glasses
Kreg Jig
Drill
Circular Saw
Miter Saw
Brad Nailer
Power Sander
General Instructions

The dresser can be built in the steps shown in the video, but I thought after building this dresser, it would be easier to tackle in a different way.  The below steps are this different way.

Instructions

Step 1

Use glue and nails to match up two 1x2s into a corner.  Build two identical.

Step 2

Drill pocket holes in the ends of the 2x2 (top) and 1x2s (lower three).  

Layout the front frame, so that the pocket holes are orientated facing downward.  Attach first together with 1-1/4" brad nails and wood glue, careful to not nail in locations of pocket holes, or where pocket hole screws will intersect.

After attaching with nails, attach through the predrilled pocket holes with 1-1/4" pocket hole screws.

NOTE: The diagram does show a 1x2 at the top.  This is incorrect - the top should be a 2x2.

Step 3

Use glue and nails to attach the stiles in between as shown.  For some, you may need to use pocket holes to join where there is an intersecting board.

It is very important that the pieces are placed perfectly, as the drawer slides are attached to this framing and your drawer won't slide right if spacing is not correct.

Step 4

Back frame - the back frame will be much easier to build, you can use glue and 1-1/4" brad nails to assemble.  Be careful to space boards out exactly as shown, so the drawer slides slide straight.

Step 5

In the 3/4" plywood panels, drill 3/4" pocket holes on the inside top edge, for attaching the top in later steps.  Avoid placing the pocket holes where a frame will be attach in the next two steps.

Attach the plywood panels to the front frame with 1-1/4" brad nails and wood glue.

Step 6

Place the back frame between the two plywood panels.  Position if necessary inward so that your drawer slide cabinet member holes line up with the back frame as shown in the diagram.

Step 7

Build the top with the three 1x8s, with 3/4" pocket holes and 1-1/4" pocket hole screws, taking great care to make sure the top panel is square.

Carefully position the carcass on the underside.  Make sure the overhang on the front and sides is 3/4", and even all the way down - this is important because the top squares up the entire project. 

Attach through the predrilled pocket holes with 1-1/4" pocket hole screws.  Attach in other places, use blocking if needed.

 

Step 8

Attach the side base 1x3s to the plywood side panels with 1-1/4" brad nails.  Measure and carefully cut the front 1x3.  Attach with glue and 1-1/4" brad nails.

Step 9

Cut the cove moulding for the top and bottom, mitering the outside corner, and attach with 3/4" brad nails and wood glue.

Step 10

Measure the drawer openings and adjust the cut lists if necessary for the drawer boxes.  All drawer sides are 20".

Build the drawer boxes with 1-1/4" brad nails and glue, attaching the bottoms with 3/4" brad nails and glue.

Install the drawer member hardware on the drawers, flush to the front, wheels to the back.

Install the cabinet member hardware on the inside of the carcass, so the front of the cabinet hardware is 3/4" in from the front face of the dresser.  Here is a video showing how to install this type of drawer slide:

Step 11

Cut the drawer faces so there is a 1/8" gap on all sides of the drawer faces.  Attach with 1/8" gap all the way around with 1-1/4" brad nails.

Further attach with 1-1/4" screws from the insides.

Step 12

Measure and mark the location of the drawer pulls.  Drill out for the drawer pulls and attach.  If the screws are not long enough, then drill out with a larger bit on the inside of the drawer.  

Finishing Instructions
Preparation Instructions
I filled all nail holes with wood filler. There was a small gap in my cove moulding at one corner, I filled that too. I let the wood filler dry.
Then I sanded everything with 120 grit sandpaper, working in the direction of the wood grain.
It has to look beautiful before staining for it to look beautiful after staining, preparation is everything!
I removed all sanding residue with a vacuum with a soft bristled brush.
Finish Used
I used a semi-transparent water-base stain from Minwax, one coat. The trick was to apply about 50% coverage with a foam applicator, then wipe it in in sections. You do have to work carefully and quickly, so the thick stain doesn't dry on the wood and leave staining marks.