Grant Base Plans

Submitted by Ana White on Mon, 02/28/2011 - 09:11
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The base for the Grant collection. Features three drawers and two doors, decorative footer, and is useable without the hutches.

Finally, today, I got to go out to the garage and make some sawdust.  And I'm so excited to share with you my next project . . . but the paint is still drying.  So in the meantime, I thought I would take on what I do believe is the longest standing plan request . . .

This project is quite a big one, both time and size wise, so we'll break it into steps.  Also, that enables someone who might just want the base as a baby changing table or buffet to build that plan,

or someone who wants just the base and secretary hutch (under a window perhaps?) to combine those plans,

and then of course, someone who wants the whole piece to have at it . . . piece by piece.

This is an advanced plan, so please don't tackle this project as your first project.  It's not so much that you can't build this, it's more a problem of precision.  The larger a project is and the more pieces that work together, the more precise you have to be.  For example, let's say your base is just slightly off square, and your secretary hutch a tad crooked in the opposite direction. . . when you go to put the two not perfect pieces together, you are going to have noticeable problems.  So be cautious about tackling a big project with lots of pieces until you are confident in your ability to build with precision.

Dimensions
Dimensions are shown above. This project is designed to work with the hutch system.

Preparation

Shopping List

2 – 3/4″ Plywood or MDF @ 4×8 Sheets
1 – 1×4 @ 4 feet long
1 – 1/4″ plywood @ 4×4 Sheet
2 – 3/4″ Wide Moulding @ 8 feet long
2″ Screws (Drywall for MDF) or 1 1/4″ Pocket Hole Screws
1 1/4″ Finish Nails
Wood Glue
Wood Filler
3 – Sets of 18″ Drawer Slides
2 – Sets of Hinges
5 Knobs
Finishing Supplies

Cut List

2 – 1×20 @ 24″ (Divider Sides)
2 – 1×20 @ 14″ (Drawer Box)
1 – 1×20 @ 46 1/2″ (Bottom Shelf)
1 – 1×20 @ 48″ (Top)
2 – 1×20 @ 29″ (Sides)
1 – 1×4 @ 46 1/2″
1 – 1/4″ plywood @ 48″ x 29″ (Back)
Moulding, Door and Drawer cuts are located within the instructions as you should build to fit.

Tools
Tape Measure
Speed Square
Pencil
Hammer
Safety Glasses
Hearing Protection
Kreg Jig
Drill
Circular Saw
Miter Saw
Power Sander
Drill Bit Set

Instructions

Step 1

2 – 1×20 @ 24″ (Divider Sides)
2 – 1×20 @ 14″ (Drawer Box)
1 – 1×20 @ 46 1/2″ (Bottom Shelf)
1 – 1×20 @ 48″ (Top)
2 – 1×20 @ 29″ (Sides)
1 – 1×4 @ 46 1/2″
1 – 1/4″ plywood @ 48″ x 29″ (Back)
Moulding, Door and Drawer cuts are located within the instructions as you should build to fit.

Step 2

Center Drawer Divider

Adding shelves to your center cubbies does add weight to the piece, and isn’t entirely necessary, but if you have the boards (and we do because you have to buy 2 sheets of plywood/MDF) it can add structure and stability and give you a better aligned drawer box.

Step 3

Top and Bottom Shelf

Carefully mark out the top and bottom shelf as shown above and attach the center divider to the top and bottom. Use 2″ screws and glue or 1 1/4″ pocket hole screws and glue.

Step 4

Sides Cutout

Mark the sides as shown above and carefully cut out with a jigsaw. Make sure the sides. Note that the sides are different than the front footer cutout.

Step 5

Step 6

Front Footer

Attach the front footer to the bottom, inset as shown above. Mark and cut out (I would cut in place – if you are confident of your jigsaw skills – because you won’t have to worry about clamping and such). You can use a nailer and 1 1/4″ or 2″ finish nails and glue here.

Step 7

Back

Attach the back with either 1 1/4″ screws or 1 1/4″ glue. It is important that you attach to the shelves and dividers to help keep the piece square. Be certain that your project is perfectly square at this point. You will only need to make one cut here.

Step 8

Moulding

You should cut your moulding to fit perfectly. What I do is start by getting the center piece (the one with both ends mitered at 45 degrees) right, then doing the sides to fit perfectly to the center. Sometimes I make a half dozen cuts before I’m satisfied with the fit. Check out my Mom’s Bed to see moulding in action and more details on choosing moulding.

Step 9

Doors

There are many ways that you can build doors. Because you will have some scrap 3/4″ plywood leftover, why not use it up on this project? Measure the door opening and cut a piece of the 1×20 3/4″ stock to fit the door opening, leaving approximately 1/8″ to 1/16″ gap around the door (you may need to adjust depending on the type of hinges that you use. When you are satisfied with the fit, cut 1/4″ plywood into 2 1/2″ wide strips (you’ll have some leftover from the back) and glue and clamp to the face of the door, making sure that the corners are securely clamped (TIP: Don’t clamp so tight that all the glue seeps out and you have nothing to glue the wood together with!). You will need to build two doors.

Step 10

Drawers

From the 3/4″ plywood strips cut at 7 1/4″, build the drawers. The bottoms of the drawers should be cut from leftover 1×20 stock from building the box, and will be inset to the sides (as in you will nail or screw through the sides into the drawer bottom). The above drawer is designed to work with standard drawer slides, but you should always measure the drawer box before constructing your drawer to be certain that you are leaving 1/2″ on either side of the drawer for drawer slide clearance (standard drawer slides require 1/2″ clearance on each side of the drawer). Also, I like NOT attach the face until the drawer is fully installed, so I can attach the face floating in the drawer box, with an equal gap around all sides.

Step 11

Finishing

Remove the doors and drawers and fill and exposed holes with wood filler. If you used plywood, fill exposed plywood edges with wood filler. Sand and apply edge banding to plywood edges (for a stain) or prime and paint as desired. Replace doors and drawers and add hardware.

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Comments

Tanjia (not verified)

Mon, 02/28/2011 - 09:25

WOW! This is going to be so perfect in our living room. So perfect that I might need to build 2. Now if only the snow would go away so I could get out my saw and spend my Home Depot gift card that I got for Christmas.

Viola (not verified)

Mon, 02/28/2011 - 10:08

Ana this unit is a beautiful piece of furniture that will one day be a prized antique, and of course a wonderful piece of furniture to use and enjoy now!!! Thank you for such a classic piece....

Beth S. (not verified)

Mon, 02/28/2011 - 11:51

I want to use the bottom piece as a bathroom vanity in my kids bathroom. Would there be any reason I can't do that? Do I have to do any extra reinforcements? I plan to make it wider and would want to add double doors on both sides, but everything else the same. Love your plans!

Ana, I made a modified version of a storage bed with a bookcase headboard for my daughter and LOVE it. Thank you for motivating me!

Arya (not verified)

Mon, 02/28/2011 - 11:59

Yeah! I was trying to figure out for myself how to do a "secretary hutch" with the angled sides to put on top of the file drawer base for our living room! Now all I have to do is modify measurements :) Thank you Ana, you are amazing!!

Carolyn (not verified)

Mon, 02/28/2011 - 12:16

Absolutely beautiful! Thank you Ana for the time you spend on all the wonderful plans you share with us. You are one totally awesome lady!

Wona (not verified)

Mon, 02/28/2011 - 17:40

Do you sell your plans? I tried open and save in .pdf but it will not let me save so I thought maybe you sell these?