Outdoor Sofa - Modern Comfort Collection

Submitted by Ana White on Tue, 03/03/2020 - 14:48
Difficulty
Intermediate
| Print this plan

Build your own outdoor sofa.  Modern style, reclined seat and back for increased comfort.  Fits standard 25" x 25" deep seat cusions. Free step by step plans from Ana-White.com

Matching loveseat plans available here and matching chair plans available here.

outdoor sofa with reclining back rest
Photo by AMIEALEJANDRO

What Type of Wood to Use?

We recommend cedar wood for building this sofa.  You can also use standard 2x lumber if it is fully sealed (painted or stained with an exterior grade finish.

Where to Get Cushions?

There's alot of great options for cushions.  You can easily modify this plan to fit almost any size cushion, but we recommend "deep seat" cushions.
  • This plan is based off a 25" x 25" x 5" deep seat cushion and a 25" x 22" x 5" deep back cushion (most popular option Amazon affiliate link).
  • You can also use a 24" x 24" deep cushion with minimal modification, but will need to make the distance between the arm rests 3" less.
  • If you use 24" deep x 22" wide cushions, you will need to make the distance between the armrests 9" less.
  • Back cushions should match width of the seat cushions, the pillow height should be between 18" and 25" to cover the wood back rest.

Updated Plans

This plan has been updated from the Simple White Outdoor Collection to feature wider arm rests, easier to build, and a sturdier 2x construction.  
Dimensions
outdoor sofa dimensions
Dimensions shown in diagram

Preparation

Shopping List

3 - 2x2 @ 8 feet long

4 - 2x6 @ 8 feet long

6 - 2x4 @ 8 feet long

2 - 1x4 @ 10 feet long

(50) 2-1/2" self tapping exterior wood screws

(50) 2-1/2" pocket hole screws

(20) 1-1/2" self tapping exterior wood screws

Cut List

4 - 2x4 @ 22" - legs

2 - 2x4 @ 34" - arm rests

2 - 2x4 @ 31" - arm supports

2 - 2x6 @ 31" - arm supports

2 - 2x6 @ 75-1/2" - bases

1 - 2x4 @ 75-1/2" - back

1 - 2x2 @ 75-1/2" - back rest top

9 - 2x4 @ 23-3/4" - back slats

1 - 2x6 @ 79-1/2" - back base

2 - 2x2 @ 79-1/2" - seat slat cleats

10 - 1x4 @ 23-1/2" - seat slats

Cutting Instructions

Cut boards with a compound miter saw.

Tools
Tape Measure
Pencil
Safety Glasses
Hearing Protection
Kreg Jig
Drill
Circular Saw

Instructions

Step 1

Drill two 1-1/2" pocket holes on top of each of the legs.

Attach to the arm rest from underneath with 2-1/2" pocket hole screws.

Leg is shown upside down.

Step 2

Drill two 1-1/2" pocket holes on each end of the 2x4 side supports. 

Attach to the insides of the legs with 2-1/2" pocket hole screws.

Leg is shown upside down.

Step 3

Drill two 1-1/2" pocket holes on each end of the 2x6 end aprons.  Also drill three 1-1/2" pocket holes along one edge.

Attach inside the leg, flush to the outside, pocket holes hidden on insides, with 2-1/2" pocket hole screws.

Leg is shown upside down.

Step 4

Drill two 1-1/2" pocket holes on each end of the 2x6 and 2x4s shown.

Attach with 2-1/2" pocket hole screws to the legs, all pocket holes are on the insides, or facing downward.

Step 5

Attach 2x2 to the back slat pieces with 2-1/2" exterior self tapping screws.  Two screws per joint recommended.

TIP: Attach ends and middle first, then evenly space remaining, to avoid uneven gaps between the back slats.

Step 6

Attach back to the base with 2-1/2" self tapping wood screws, with a 2" gap on each end, keeping the same spacing as the top.

Two screws per joint recommended.

NOTE: There is an error in this diagram, the base should be 79-1/2" long and the overhangs on the ends should be 2" long.

Step 7

Place the back inside the sofa frame and attach at the base 8" inward with 2-1/2" self tapping screws.

The top leans on the back (see next step).

Step 8

Attach a few of the back slats to the back with 2-1/2" self tapping screws.

Step 9

Attach 2x2 to 2x6  with 2-1/2" self tapping screws, screws about every 12".

Step 10

Add the front cleat with 2-1/2" screws to the front, about 1" down from the front top edge.

Step 11

Place seat slats on top of the 2x2s and screw down with 1-1/2" screws (only one per joint is needed).

Help Improve This Plan

We apologize if there was an error in this plan. Please help us out and report any errors here.

Comments

patrick1973 (not verified)

Sat, 09/15/2012 - 06:14

i plan to bui9ld my wife the sofa and chairs and i am not sure which Jig to purchase? either the $40 R3 or the $99 K4.

i know for sure i will build these 3 pieces so wondering which is easiest to use on this furniture. may tackle some other products in the future,, so should i just spring for the $99 K4?
thank you,
Patrick

gary

Wed, 02/20/2013 - 12:57

I love what you have done with the sofa, but would like to see the necessary mods to turn it into a Futon. Need some seating/sleeping on our house boat and this look would work wonderfully. Is this something that would merit your time?

thanks Gary

Patteeh Manalo

Thu, 07/11/2013 - 23:17

HI Ana I feel so lame for discovering you sooo late! But I was super excited to start building this sofa cus I saw that the lumber would run me around $30. And i even ordered a Kreg Jig on Amazon. But after going through the lumber at Lowe's and Home Depot, they will be running me close to $150 :( Where can I find it cheaper? The lumber stores are way more expensive!

bredemann

Sun, 03/02/2014 - 05:33

Just built this bench this weekend! Turned out great. I found the cost of the wood to be $175. I used Poplar for the legs and arm tops. I used a mixture of Top Choice and Select pine for the rest of the sofa. I used the Poplar because it is a harder wood. Also bought a Kreg pocket hole tool. First time to use and REALLY liked it. Was well worth the $40.

Here is one TIP that I'd like to share.

Before attaching anything, I drilled all of the pocket holes in the aprons.

When I went to attach the side aprons to the legs, the 4 right angle joints (back and side, side and front) had the pocket holes at exactly the same height. This meant that tips of the screws were right on top of each other.

Doing it again, I would have offset the pocket holes from each apron so that when the screws went into the legs, they would have not come close to intersecting.

bredemann

Mon, 03/03/2014 - 06:17

I assembled the entire sofa and then started to prime / paint. Since this is going to be outdoors, I wanted to make sure that I had really good coverage and didn't leave any bare spots.

I had trouble getting paint into the section where the bench is attached to the back rest, due to the angle.

If I were to do this again, I would have painted this tough to reach spot, prior to attaching the back to the bench.

I still haven't figured out how to get paint in this "V" area. I'm going to look into finding an oil based spray primer and paint.

jostj

Wed, 04/29/2015 - 16:40

What type of wood are people using for this sofa? I can't imagine they are using framing lumber??