Vintage Crate Carts

Submitted by Ana White on Mon, 09/13/2010 - 16:34
Difficulty
Beginner
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Cute pallet carts made from reclaimed wood boards.

Collections

These turned out so much better than I would have ever expected for $8 each.

Especially with a few setbacks.

You all already know that I can't spell.  Stencils really should come with spell check.  Or at least you should have to pass a test before you can purchase stencils.  Or they should sell sandpaper with stencils.  Good thing I had some sandpaper handy.

And while I was working on these carts, a bee stung me.  So now I smell like vinegar too.

At least I got our wedding date right on the first try.

These crate carts were intended for my great room, but because of the setbacks, I ended up photographing them in Grace's room (that's where all the evening sun is in my house).  And I just think they look adorable filled with kids stuff.  They will look adorable as bumper cars too, ugh, I know that's coming!

Here is a breakdown of the price per cart:

  • 2 feet of 1x12 boards - $3
  • 2 sets of 1 5/8" Caster Wheels - $4
  • Reclaimed boards from pallets
  • 2" Wood Screws
  • 2" Finish Nails
  • Wood Glue

Not bad, eh?  And did I mention that my carts are made of oak?  Yep, sanded down the pallet boards, and it's oak!

You just gotta make your own!  If you don't have a pallet to reclaim, you can use 1x6s and 1x4s, but don't expect the character to be as fabulous when you use new materials. You can watch a video on how to reclaim boards on a pallet here.

Dimensions
Dimensions for the cart are shown above. If you are using reclaimed boards, your dimensions could be different than those listed above.

Preparation

Cut List

2 – 1×12 @ 11 1/2″
2 – 1×6 @ 18″ (bottom, adjust width as desired)
6 – 1×4 @ 18″ (sides, adjust width as desired)

Tools
Tape Measure
Speed Square
Pencil
Hammer
Safety Glasses
Hearing Protection
Drill
Jigsaw
Power Sander
Drill Bit Set

Instructions

Step 1

Preparation

If you have a pallet, follow the instructions in this post to reclaim the boards. Otherwise, cut all of your boards. Drill holes on the ends of the 1x6s, two per end, with a countersink bit.

Step 2

Build the Bottom and Ends

Insert screws into holes. Apply glue to the joint. Screw the bottom boards to the sides, keeping the outside flush.

Step 3

Sides

Apply glue to the edges of the bottom and ends. Be careful not to apply glue in the spaces between the side boards, as glue will not take stain. Use 2″ nails and glue to nail the side boards on.

Step 4

Handles

Mark then ends as shown above. Then drill holes with the 1 1/2″ spade bit on center with the marks. Cut between the marks with a saw to create handles.

Step 5

Help Improve This Plan

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Comments

Build a Kids L… (not verified)

Tue, 12/28/2010 - 22:05

[...] If you want, you can add handles and round the corners.  The handles are actually quite useful if you want to transport the shelf (I did from the garage to the house and found them much more than just decorative).  Corners are rounded 2″ down and 2″ in from the outside corners with a jigsaw. To cut a handle, please read these instructions. [...]

Nancy Saller (not verified)

Wed, 12/29/2010 - 08:41

I have a great deal of confidence in my sewing room but the garage belongs to my husband. I sure do admire your projects though! Maybe someday I'll try some of them. Thanks so much for your shared talent!