Drop-Down Door Hutch Desk

Submitted by danicarby on Thu, 05/14/2015 - 13:47

I designed this desk from another desk I built. With this one, I wanted the overall foot-print smaller but still something that was able to organize all our office stuff and be able to close everything to keep it clutter-free. We have a small apartment, and although this desk is about the size of an up-right piano, it works perfectly into our living space!

I made it out of raw hardwood (Ash) and because I knew just the wood alone would make this desk heavy/bulky to move I made the top hutch removable. It's held in place by wood pegs (dominos). All the shelves are adjustable and the drawers are full-extension (something I've never had - wahoo)! The drop-down door is help up by 2 pull-out boards on each side (my first desk had chains). I spend a lot of money on this desk because I knew it was a chance in a lifetime to make and wanted it to be perfect and something that would last generations.

I built the main carcass off of plans/measurements I designed, but then all the insides, drawers, shelves, doors, etc where made as I built (because just a millimeter difference in building changes everything)!

If you want more pictures/descriptions of the building process I wrote about it in a 4-part series on my blog.

Estimated Cost
$1,000 for all wood & supplies
Estimated Time Investment
Week Long Project (20 Hours or More)
Type of Wood
Completely out of Ash with birch plywood for drawer bottoms and backing board
Finish Used
To achieve the ash gray color I used "General Finishes" brand water-based stains (equal mixtures of Walnut, Antique Oak & Whitewash) with 1/2 ratio of Pre-Stain Conditioner (bought from Woodcraft). I did 2-3 coats stain, lightly sanded and sprayed 2 coats of Ceramithane clearcoat using HVLP sprayer (sanding with 550 grit paper in between).
Recommended Skill Level
Intermediate

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