Side Hutch for the Classic Storage Collection

Submitted by Anonymous (not verified) on Thu, 01/21/2010 - 23:05
Difficulty
Beginner
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About Project

Reminiscent of pricy built-ins, this project is designed to work with the rest of the Classic Storage Collection to provide not just storage around your TV, but storage throughout your home. Simple plan, fully framed, open backs, optional removeable/adjustable shelves, and moulding make this simple piece rightly named the Classic Collection.

Dimensions
45" wide x 18" deep x 24" wide

Preparation

Shopping List

1 Sheet of 3/4″ MDF or Plywood, cut into 15 1/2″ Strips, 8′ long
1 – 1×2
1- 1×3 (you will only need 24″)
at least 24″ of 2 1/2″ high moulding
Shelf Pins
Edge banding (for plywood uses)

Common Materials
3/4 inch screws
1 1/4 inch screws
2 inch screws
1 1/4 inch finish nails
2 inch finish nails
120 grit sandpaper
primer
wood conditioner
paint
paint brush
Cut List

A) 2 – 1×16 @ 44 1/4″ (Sides)
B) 1- 1×16 @ 24″ (Top)
C) 3 – 1×16 @ 22 1/2″ (Bottom and Shelves)
D) 4 – 1×2 @ 45″ (Side Trim)
E) 1 – 1×3 @ 21″ (Front Top Trim)
F) 1 – 1×2 @ 21″ (Back Top Trim)
Crown Moulding, 2 1/2″ overall height, 24″ Long

Cutting Instructions

Cut your 3/4″ Plywood or MDF into strips 15 1/2″ wide by 8′ long. These strips become 1×16 boards. Cut your sides from 1 of the 1×16 boards. Cut the shelves and top from a second strip. You will have one strip leftover. Save it! If you build 2 of the open hutches, use the leftover scrap for the bridge.

Tools
Tape Measure
Speed Square
Pencil
Safety Glasses
Hearing Protection
Kreg Jig
Circular Saw
Table Saw
Brad Nailer
Power Sander
General Instructions

Work on a clean level surface. You can fasten with nails or screws, depending on your tools and the use of this piece. Screws will hold better, nails are easier. My general rule is screw anything that will be “used” like chairs and benches, and nail sedentary pieces like bookcases and hutches. I will leave this up to you. If you are screwing, make sure you predrill and countersink your screws. If you are using MDF, avoid fastening within 1″ of the edge of the MDF. Do not use wood screws on MDF. Wood screws do not have a straight shaft and will split your MDF. I have had luck with drywall screws (after all, drywall is very similar to MDF). Make sure you predrill the entire distance of the screws. It’s going to screeech, so wear hearing protection. And glue, glue, glue.
My favorite option is to screw the “box” together, and then use finish nails to add the frame. That way the frame does not have blemishes, but the piece is built sturdy.

Make sure you take a square of the project after each step. Measure and mark out any joints before fastening. Be safe, have fun.

Instructions

Step 1

Build the box. Fasten the bottom to the sides, as shown above. Then fasten the top to the sides. You will need to take a square of the project (See HOW-TO section). Use glue and 2″ fasteners.

Step 2

Trim the sides of the box. Keeping outside edges flush, attach the trim to the sides of the project, as shown above. Make sure you fasten to the top, bottom and sides. The trim reinforces the joints on the hutch.

Step 3

Top Trim. Fasten the top trim, as shown above. Make sure you also fasten through the sides into the top trim, shown in green. You must use the 2″ fasteners when fastening through the sides.

Step 4

Back Trim. Attach the back trim in the same manner as the front trim. The back trim is a 1×2.

Step 5

Step 6

Shelves. The shelves should be finished seperately. Then using your shelf pins, install the shelves in the hutch.

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