Reclaimed Wood Rolling Shelf

Difficulty
Beginner Projects
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Easy how to build reclaimed wood salvaged look rolling shelf - modern industrial style.

Hi there!  I'm so excited today to get to share with you the very first of the furniture plans for our Alaska lake cabin!!!

You'll have to watch the show when it airs on DIY Network to see the whole room, and how all the pieces fit in, but I'm so thrilled to be able to share the individual plans with you before it airs.  Yipee!

After building the cabin, we ended up with quite a bit of scrap wood leftover.  We had to over-order on materials since the cabin is so remote.  Being out a 2x4 means an entire day of driving to go get another one.  

So we decided to build all of the furniture from the leftover wood.  For each piece of furniture, we would go down to the scrap wood pile, figure out what we had left in material, and make something out of it.  By the time we got to building a pantry in the kitchen, there wasn't much left, espeically wider width boards, but we did have some rough cut 2x4s leftover from the exterior siding.

I've always loved this piece from Restoration Hardware (and there's lots more similar styles made by different companies)

Not that they would ship to remote Alaska, and even if they would, $2500 is way out of my budget.  So here's my opportunity to build and use and love it!

Built for less than $50!!!  Pretty much all of the budget was spent on hardware and casters and screws.  This project was built by Ross, a good friend of ours that helped out on the cabin.

Very funny Ross.

I built mine out of rough cut Alaska Sitka Spruce to get this texture on the wood.  To get rid of the splinters, I used a sander with 120 grit sandpaper over top of the rough cut. This left the saw marks, but made the final finish smooth to the touch.

Rough cut lumber is availabe at local saw mills, and is often considerably cheaper than kiln dried lumber.  Of course, if you can find salvaged wood or reclaimed wood, that would even be better.  And using good old 2x4 boards would work too, but you may not get this same texture in your wood.

For the hardware, I used metal caster wheels, corner brackets and EMT pipe, all spray painted black with Rustoleum Spray paint in black.  The wood was stained using Varathane Early American.

I'll be using this shelf as a pantry in the kitchen.  A few random baskets (striped totes are from Target) and it's one of my favorite pieces in the cabin!

So your turn now!!!  Plans follow, enjoy!

XO Ana

Dimensions
Dimensions shown above

Preparation

Shopping List

2 - 2x4 @ 12 feet long (cut legs out of these)
5 - 2x4 @ 8 feet or stud length (cut shelf boards out of these)
1 - 2x8 @ 12 feet long
1 - 2x8 @ 8 feet long
16 feet of 1/2" pipe (I used EMT spray painted black)
8 - corner brackets
4 - caster wheels

Common Materials
3 inch screws
120 grit sandpaper
Cut List

2 - 2x4 @ 42"
8 - 2x4 @ 39"
3 - 2x8 @ 39"
2 - 2x8 @ 42"
4 - 2x4 @ 70"

Tools
Tape Measure
Speed Square
Pencil
Safety Glasses
Hearing Protection
Kreg Jig
Drill
Circular Saw
Power Sander
General Instructions

Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!

Instructions

Step 1

First, build all of the shelves as pictured, using 1-1/2" pocket holes and 2-1/2" pocket hole screws. You can also drill pocket holes for attaching legs in next step.

Step 2

Attach legs to shelves, either with pocket holes or 3" wood screws. Attach top to shelves with 3" wood screws.

Step 3

Cut pipe 1" longer than outside dimensions of shelf (should be 43"). Drill holes to match pipe size 1" from back, 8" from top of lower shelf. Thread pipe through holes. If the holes are drilled snug, the pipe will stay in place without added hardware.

Step 4

Attach caster wheels to base of project. I also added metal brackets to the corners for an added industrial style touch.

Step 5

Finishing Instructions
Preparation Instructions
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth.

It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.

Comments

spiceylg

Thu, 06/25/2015 - 09:35

How beautiful! I love it more than the one from RH because of that wood with the saw markings. Besides, their products are ridiculously overpriced! Are you officially moved in now and if so, what will become of that 1/2 of the Momplex that you vacated?

Swilliams658

Thu, 02/11/2016 - 08:49

Hi Ana! Gorgeous piece. Do you know the size of the casters? Do you have a go-to brand for hardware? Thanks! 

anita1977

Tue, 11/29/2016 - 07:01

Step 1: 

First, build all of the shelves as pictured, using 1-1/2" pocket holes and 2-1/2" pocket hole screws. You can also drill pocket holes for attaching legs in next step.

Edemardil

Fri, 12/09/2016 - 08:47

So just like that? Not "Drill 2 holes on each ends" or "2 on each end and 2 in the middle" or "Drill from the 2x8 to the 2x4s" or "Drill from the 2x4's to the 2x8's" ? It's not a very informative direction.

cafm1953

Thu, 03/02/2017 - 17:59

I don't think it matters if you drill from the 2x8 to the 2x4 or 2x4 to the 2x8. Kreg tool recommends drilling a hole approximately 2" from each end, then about every 6" or so for longer boards. Hope this helps.

jsamans

Wed, 04/22/2020 - 15:45

Is the pipe needed for structural support or was it added for the look? Would wood cross-pieces anchored with pocket screws provide the same effect?

Frequently Asked Questions

Wood Questions

What kind of wood should I use?
Most of our plans use standard construction lumber like pine or fir. It's affordable, easy to work with, and easy to find. It's also rapidly renewing and biodegradable, so a great eco friendly choice!

Can I use hardwoods instead?
Yes—just keep in mind they're heavier, cost more, and can be tougher on tools and harder to join together and finish. I recommend not tackling a hardwood project until after you have built several softwood projects.

What if my boards are warped?
Choose the straightest boards at the store. You can often work around slight warps by cutting them into shorter pieces.

What wood should I use for outdoor furniture?
Use red-toned or pressure-treated 2x lumber for framing, and cedar or cedar fence pickets for the decking. Outdoor furniture should be built like a deck—your local home center can help recommend the right wood for your climate.

Will my wood move or warp after I build?
Potentially, especially in humid climates. Let your wood acclimate indoors before building. Once acclimated and kept in a stable environment, movement should be minimal. Remember, most houses are built using framing lumber - it's all about keeping moisture down indoors.

Cutting Questions

Do I need a miter saw?
A miter saw is great, creating fast, safe, and precise cuts, even for beginners. But most plans can be built with a circular saw and a straight edge. If using a circular saw to cut, take time to practice, and get good at making cuts, before cutting your project boards.

How do I get clean cuts with a circular saw?
Clamp your board, measure twice, cut slow, and use a sharp blade. This takes practice, so spend some time making cuts. I go through becoming proficient at freehand cutting in my course, it is worth taking if you want to master this skill.

Will the store cut my wood?
Yes—most stores will do rough cuts to help you transport your materials home. But from store to store, the quality of cuts could greatly vary.

Joinery Questions

What screws should I use?
We recommend star-head self tapping screws for framing, most common sizes are 2-1/2", 1-3/4". Pre-drill if close to the edge or you find your wood is splitting.

Do I have to use pocket holes?
Pocket holes are the cheapest, easiest and fastest way to do some joints - like edge to edge or a hidden fastener joint. There are other methods, but these can be time consuming and expensive. We recommend using pocket holes as indicated in plans for best results.

How do I keep things square?
Use a speed square and measure diagonals after each step. Always clamp joints before screwing to keep them tight and flush.

Finishing Questions

Stain or paint before or after building?
A quick sand before and a full finish after gives the best results. Pre-finish if you're doing two-tone or detailed finishes.

What type of finish?
Use oil-based or water-based stain. For paint, cabinet-grade latex or enamel works great. High use surfaces on indoor projects should get a coat of polyurethane, I recommend a Helsman or Spar or other flexible poly that won't crack or peel with wood movement. For exterior projects, use a finish suitable for exterior fences.

How to get a smooth finish?
Start with a well sanded project. Sand between coats (220 grit), wipe clean, and apply light coats with a foam brush or roller.

Plan Questions

Can I change the size?
Many people do, and that's the great thing about building your own furniture! But do keep in mind going bigger might mean more supports are required, and often plans are optimized for minimal material waste.

Are these beginner-friendly?
Yes—plans are written with simple tools and clear steps in mind, with every effort to make plans as simple as possible.

Can I sell what I build?
Absolutely! Just don’t resell or repost the plans themselves.

General Questions

What tools do I really need?
A drill, circular saw, tape measure, square, and a few clamps will get you through most projects.

Do I need a workshop?
Nope! A driveway or small patio is plenty to get started, just make sure you have a level place to work. If you find you are building several projects a year, creating a small workbench is a great way to store tools and have a dedicated workspace.

What if I mess up?
Wood filler, sanding, or flipping boards goes a long way. Mistakes are part of the process!

What can I do to make my projects look more professional?
Start with straight boards, make accurate cuts, clamp all joints, and line up everything neatly. Sand thoroughly, use a neutral finish, and apply it in light coats for a clean look.

I've never built anything before. Where should I start?
Start with a few smaller softwood projects to get hands-on experience. Or if you're tackling a big project, buy a little extra lumber and practice your cuts and joints first. If possible, work with someone who has a bit of experience.

Care & Maintenance

How long will my furniture last?
With good joinery and regular care, your DIY furniture can last for decades. I have pieces in my own home that are over 20 years old and still going strong! One of the best parts about DIY furniture is that it’s easy to repaint, refinish, or repair—so your projects can grow and adapt with you.

How should I care for outdoor furniture?
Lightly pressure wash or hose it down once or twice a year. Tighten screws and reapply finish as needed to protect it—just like a deck or fence. A little upkeep goes a long way in extending the life of your furniture.

How about indoor furniture?
Regularly dust or wipe with a damp cloth. If it starts to look worn, a light sanding and touch-up paint or stain can refresh it in no time. DIY pieces are meant to be durable and fixable—so don’t be afraid to give them some love now and then.

Want to Build with Confidence?

Check out my ebook: 12 Skills to Build Your Own Furniture
It walks you through the core skills every builder needs—measuring, cutting, joinery, and finishing—so you can build beautiful furniture that lasts.

Still Have Questions?

Email us anytime at [email protected] and we’ll be happy to help!