Side Hutch for the Classic Storage Collection

Submitted by Anonymous (not verified) on Thu, 01/21/2010 - 23:05
Difficulty
Beginner
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Reminiscent of pricy built-ins, this project is designed to work with the rest of the Classic Storage Collection to provide not just storage around your TV, but storage throughout your home. Simple plan, fully framed, open backs, optional removeable/adjustable shelves, and moulding make this simple piece rightly named the Classic Collection.

Collections
Dimensions
45" wide x 18" deep x 24" wide

Preparation

Shopping List

1 Sheet of 3/4″ MDF or Plywood, cut into 15 1/2″ Strips, 8′ long
1 – 1×2
1- 1×3 (you will only need 24″)
at least 24″ of 2 1/2″ high moulding
Shelf Pins
Edge banding (for plywood uses)

Common Materials
3/4 inch screws
1 1/4 inch screws
2 inch screws
1 1/4 inch finish nails
2 inch finish nails
120 grit sandpaper
primer
wood conditioner
paint
paint brush
Cut List

A) 2 – 1×16 @ 44 1/4″ (Sides)
B) 1- 1×16 @ 24″ (Top)
C) 3 – 1×16 @ 22 1/2″ (Bottom and Shelves)
D) 4 – 1×2 @ 45″ (Side Trim)
E) 1 – 1×3 @ 21″ (Front Top Trim)
F) 1 – 1×2 @ 21″ (Back Top Trim)
Crown Moulding, 2 1/2″ overall height, 24″ Long

Cutting Instructions

Cut your 3/4″ Plywood or MDF into strips 15 1/2″ wide by 8′ long. These strips become 1×16 boards. Cut your sides from 1 of the 1×16 boards. Cut the shelves and top from a second strip. You will have one strip leftover. Save it! If you build 2 of the open hutches, use the leftover scrap for the bridge.

Tools
Tape Measure
Speed Square
Pencil
Safety Glasses
Hearing Protection
Kreg Jig
Circular Saw
Table Saw
Brad Nailer
Power Sander
General Instructions

Work on a clean level surface. You can fasten with nails or screws, depending on your tools and the use of this piece. Screws will hold better, nails are easier. My general rule is screw anything that will be “used” like chairs and benches, and nail sedentary pieces like bookcases and hutches. I will leave this up to you. If you are screwing, make sure you predrill and countersink your screws. If you are using MDF, avoid fastening within 1″ of the edge of the MDF. Do not use wood screws on MDF. Wood screws do not have a straight shaft and will split your MDF. I have had luck with drywall screws (after all, drywall is very similar to MDF). Make sure you predrill the entire distance of the screws. It’s going to screeech, so wear hearing protection. And glue, glue, glue.
My favorite option is to screw the “box” together, and then use finish nails to add the frame. That way the frame does not have blemishes, but the piece is built sturdy.

Make sure you take a square of the project after each step. Measure and mark out any joints before fastening. Be safe, have fun.

Instructions

Step 1

Build the box. Fasten the bottom to the sides, as shown above. Then fasten the top to the sides. You will need to take a square of the project (See HOW-TO section). Use glue and 2″ fasteners.

Step 2

Trim the sides of the box. Keeping outside edges flush, attach the trim to the sides of the project, as shown above. Make sure you fasten to the top, bottom and sides. The trim reinforces the joints on the hutch.

Step 3

Top Trim. Fasten the top trim, as shown above. Make sure you also fasten through the sides into the top trim, shown in green. You must use the 2″ fasteners when fastening through the sides.

Step 4

Back Trim. Attach the back trim in the same manner as the front trim. The back trim is a 1×2.

Step 5

Step 6

Shelves. The shelves should be finished seperately. Then using your shelf pins, install the shelves in the hutch.

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Comments

Donna (not verified)

Wed, 02/03/2010 - 19:39

I LOVE your site!!! Thank you for sharing your talent with all of us!!! I'm so motivated in building this but have to convince hubby!

In your post, you say "shelf pins" what are those and where do you buy them and how are they attached? If I can't find shelf pins can I just screw/nail the shelves on?

Tasha (not verified)

Sat, 03/13/2010 - 05:41

I love love love this site. I will buying a new home soon and I could not afford new furniture, but.... NOW I can. Thank you so much. This give me the idea to just look at the furniture I want and build it. Why pay 1000's when I could make if for a fraction of the cost.

Christine (not verified)

Thu, 05/13/2010 - 04:50

Are there instructions for a framed glass door for the hutch? Not there yet, but we're planning on one hutch being closed and one being open.
LOVE your site...thank you for sharing your talents with us!

Christy (not verified)

Fri, 07/16/2010 - 04:18

Ana, could I just make the side hutches taller and not make the base? Those bases are really big and we really just want a bookcase look on both sides of our media unit.

Thanks for the plans! We just got new couches and need to get a media unit in the works...this is perfect!

Ana White (not verified)

Fri, 07/16/2010 - 06:50

Christy, this is absolutely doable, but I would recommend creating some sort of open bottom. With a flat bottom, if your floor is not perfectly level, your bookcase is going to sit "off" or rock. But with legs or feet or sides that extend (check out how I do other pieces) you can easily add felt pads to level your furniture. Just some thoughts, good luck! Ana

Robyn (not verified)

Mon, 01/03/2011 - 13:16

I'm seriously, seriously considering building the entertainment AND desk units, side by side. But just to clarify, the measurements for the cutting list, is it to make the PAIR or just one?

Tiffany (not verified)

Thu, 01/06/2011 - 17:16

In the process of making these and their "base" counterparts! Just finished final sanding, tomorrow some paint and then enjoy for years to come!!! Thank you for giving us the "tools" (aka plans) we needed to make this system a reality! I could have never paid Pottery Barns prices...but we CAN follow a plan and build them, thank you!!!

Donna (not verified)

Fri, 02/04/2011 - 13:00

I am so new to the situation here! I am in total awe of what you accomplish! Apparently I have your same "want-to-have-a-project-going-at-all-times" gene, but definitely not the same energy/knowledge/be-able-to-focus-on-anything-else at-the-same-time-until-the-project-is-done" gene! I am wondering: Can I use 1/4 inch MDF instead of 3/4 inch for this project? Does it matter the kind of load I will be putting on the shelves? (I am looking at cutting my cost in half for a sheet of MDF..Did I mention the I-am-obsessed-with-finding-the-cheapest-way-possible-to-do-a-project" gene?)
Thanks!