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Sturdy Work Bench

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I've built a few of Ana's projects so far, and a couple of my own as well.  When I work on them, though, I've had to drag my saws and drills all over the house, and sawdust gets everywhere.  What I've needed, is a work-bench.

Photo credit KMATT55

 

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Sturdy Work Bench

Dimensions
easy workbench plans
24W x 48L x 34H

Preparation

Shopping List

9 - 2"x4"x8' (about $2 a stick)
1 - 24"x48"x1" laminated pine board from the Home Depot (about $20)

Common Materials
2 1/2 inch screws
Elmer's Wood Filler
120 grit sandpaper
wood conditioner
paint brush
Cut List

8 - 2x4 @ 33"
4 - 2x4 @ 3"
2 - 2x4 @ 16
4 - 2x4 @ 40
4 - 2x4 @ 12

Cutting Instructions

All of the cuts I've described use true-measurement 2x4s. If you purchase 2x4s that are in fact only 1.75"x3.75", the cut list will still work, but your base will contract by an inch in each direction. I've listed all the cuts as being made by a circular-saw. In fact, I used a miter saw and, if you prefer, you could use a simple chop-saw as well.

Tools
Tape Measure
Pencil
Drill
Circular Saw
Drill Bit Set
General Instructions

Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!

Instructions

Step 1

First, cut two 2x4s to length (I picked 33 inches). Fasten them together at a ninety-degree angle (I used three equally spaced 2.5 inch construction screws).

Step 2

Lather, rinse, repeat: you need three more legs to build the bench.

Step 3

Next, cut a 2x4 into four sections, each three inches in length. Secure them to the bottoms of the legs using two construction fasteners to keep them in place.

If you'd like, you can skip this step. I find, though, that adding cleats to the bottom of the legs is helpful for three reasons: (1) because it's easy to make sure every cleat is the same size, it makes leveling the stretchers easy; (2) they support the stretchers better than screws would by themselves, and (3) they add surface area to the feet of the legs, which makes the whole project sturdier.

Step 4

Now it's time to add shelf supports. The length of your shelf supports will determine the width of your project, so consider how long you want them to be.

I knew that I would be using a 24"x48" top, and wanted a two-inch overhang on the front and back so, subtracting four inches for the legs, I cut my shelf supports to 16-inches each.

Step 5

Step 6

Next, cut stretchers to the same length as you chose for the shelves, and fasten them to the top of the legs.

Step 7

Now add supports for the top. These should be four inches shorter than the shelf supports you originally cut so, in my case, 12 inches each. I've found, thus far, that four were sufficient to keep my pretty flimsy top secure but, depending on the material you use, you might prefer more (or less).

Space them evenly, and secure with two screws..

Step 8

I added a 24"x48" top made out of laminated pine 1x2s from the Home Depot. They're cheap and, after I varnished it, reasonably hard. I was also in a bit of a hurry to get the project done, so speed and ease of construction were issues for me. I joined the top to the stretchers and supports with counter-sunk screws that I filled with wood-putty and sanded flush.

If you'd prefer, you can build a top yourself, in any of a number of ways. I considered using 2x4s joined to one another, but was concerned that the grooves would trap nails and saw-dust.

Another idea would be to stack three pieces of plywood on top of one another, cut to size. That would provide strength and durability that my flimsy one-inch top will ultimately lack.

Finishing Instructions
Preparation Instructions
This isn't a project that you'll want to display in your dining-room so, if you prefer, you don't have to finish it much.

The top, though, should be reasonably smooth and, if you used pine to top it, could stand some wood hardener. I filled the holes on the top with wood putty and then sanded them smooth. Once the top was wiped clean, I applied a coat of wood hardener, and then a single coat of water-based polyurethane.
Project Type
Workbench Plans
Room
Garage and Workshop
Style
Primitive or Early American Style Furniture Plans

Comments

claydowling

Wed, 03/30/2011 - 13:20

This plan is pretty nice, although you might find it small for some projects.  If you reach that point, here are some other resources to consider:

There are quite a few good books on the subject, and your local library probably has one or two.  There are also some pretty neat plans on the web for easy to make workbenches.

This one looks complicated, but it's actually made up of a bunch of really simple parts: http://americanwoodworker.com/blogs/projects/archive/2009/03/04/tom-s-t…

I love this one too, and it came very close to being my workbench: http://thewoodwhisperer.com/torsion-box-workbench/  The vises that are built into that bench can be skipped to make it very simple.  No plan, but lots of photos that will show you how to build it.

claydowling

Thu, 03/31/2011 - 17:01

Any kind of sheet goods tends to work pretty well.  The thicker the better.

A really good choice is to take a 4x8 sheet of 3/4" MDF, cut it in half, screw them together, and then build the legs under it.

JoyofBaking

Fri, 04/01/2011 - 15:26

I was JUST searching for plans on how to build my own workbench.  I should've known to come here to find it!  Thanks so much for this! 

I just ordered my very first routher.  I'm praying that someone will have mercy upon us and provide us with a router table plan, lol.  All of the plans I've seen online so far are either too complex or not detailed enough.  :o(

I'm adding this workbench to my to do list and can't wait to get started, thank you!

Semonurse

Mon, 04/11/2011 - 07:40

For the last week I've been struggling just to build the $10 shelves.  I decided to print out the workbench plans. I jokingly wrote a note on them telling my husband that I thought he needed to build me this.  Well guess what?  He built the workbench in less than an hour!  While I am happy and excited about my new workbench, I still haven't even figured out how to hold my boards together so I can  drill the holes in them or how to countersink or if I'm even using the right drill bit!!  And here my husband goes and builds this workbench in no time!!  It's very aggravating!!  And yes, I have asked for his guidance, however, he wants to take over and build it himself. I'm so ready to just forget about this new hobby. It's a shame too because I do have this awesome new workbench!   

claydowling

Mon, 04/11/2011 - 07:49

http://www.amazon.com/Hand-Tool-Essentials-Techniques-Woodworking/dp/15…

There's a lot of stuff in there that will help you.  The tools, and therefor the techniques, are different than what Ana uses.  But they work.  I use them.  Hand tools are cheaper, generally safer, and don't require a major investment.  As somebody who didn't have power in his workshop for a very long time, hand tools where a major salvation.

The most important thing is to get out there and build something.  Build something simple.  You'll learn from the process, and your next project will be easier.  A box is a good start, because you can always find a use for a box, and they're pretty easy. 

And tell your husband to keep his hands off your tools unless he wants to draw back a stub.

Guest (not verified)

Thu, 04/14/2011 - 11:27

I finally had enough of my husband leaving tools and renovation supplies in every room of the house.  I found this plan and set to work.  This was so simple, even for a novice like me.  I used mostly what we already had on hand so I only spent around $10 for a few extra 2 x4's.

Thank you so much for the clear instructions and diagrams.  It's a very simple design, but very efficient. It's also an extremely quick build.

mama2twins

Mon, 09/19/2011 - 07:19

I store my miter saw on the top, my jigsaw, toolbox, Dremel box and other things on the bottom shelf. I attached a few hooks for quick "go to" tools such as a pencil & sharpener, measuring tape, running square, etc.
A few weeks ago we had some minor flooding after a hurricane. Then we thought we were in the clear and went about our business and put things back....then out of the blue that we had another flood which was deep. This workbench saved all of my tools! Normally they would have been in the basement stored on the floor...thanks to these plans, my tools were safe and dry!!! Thank you so much for the best site ever!!!

Larissa (not verified)

Wed, 10/12/2011 - 09:13

I built/finished this bench in about 4 work hours about 4 months ago. Thank you so much I LOVE IT! Mounted my Kreg on one end, very handy. Finished the top with Johnsons Paste which is holding up great. This bench has proved to be VERY useful and was SO simple to build using your plans. Thank you so much for taking the time to post them!

Jodieth

Fri, 02/10/2012 - 12:21

I love this easy idea for making a cutting table in my sewing room. It would work well for storage underneath. I have this on my to do list and am going to skirt it in fabric. My dimensions will have to be a little different to match my cutting mat size.

I would love to know if anyone has built anything for a sewing room. Thank you for the plans and comments above.

RandyE (not verified)

Wed, 03/28/2012 - 10:24

I am going to take this on as my first project this weekend. Will report back with my success (or failure).

Thanks Anna for the inspiration.

Kerry (not verified)

Wed, 03/28/2012 - 16:36

My husband wants to make this work bench, but since he's over 6' tall he wants to add about 3-4" in height. Does he need to modify anything else other than the height of the legs?

Guest (not verified)

Tue, 04/03/2012 - 22:55

I just wanted to add that I just completed this project and only used 6 2x4x8 boards, no need for 9 of them. Depending upon where you purchase your 2x4's the price for them can vary greatly. I paid almost $4 a board and bought 3 more than needed, while the $12 dollar up cost doesn't bother me because I will use the 2x4's for another project at some point, some who don't build frequently and may have to save up for supplies could be upset by spending the addition cash when it isn't needed, just a suggestion is all. And also it is suggested to cut the top supports 4 inches shorter than the side supports and that is too short. I cut mine exactly four inches shorter and really only needed them to be 2 inches shorter. My table was built following these very instructions but I added a half an inch to the sides because I am using something different for my topper. My sides measure exactly 16 1/2" and the top supports need to be 14 inches so only 2 1/2" smaller than the side supports.

jwbrett

Sun, 05/20/2012 - 05:58

As the above comment mentioned, the TOP SUPPORTS may not be 12" as in STEP 7. Depending on the true size of your 2X4 this can vary greatly, so please do yourself a favor and measure the area before you cut! :) For me, the perfect top support came in at an even 13".

Also, as also mentioned above, this project only needs 6 2X4's to complete...with scrap left over. Oh...and you need 95 screws!

Very pleased with the sturdiness and raw design of this plan! I thank you, my garage floor thanks you, my back thanks you.

Steve069 (not verified)

Sat, 01/19/2013 - 19:43

I just built this work bench today. The plans are easy to follow but the shopping list should be 6 2x4s instead of 9. Also there are some cuts missing from the cut list (step 7 cust are not on the list). Otherwise the plans are awesome and easy to follow.

dewdrop

Mon, 08/18/2014 - 16:04

i made this work bench this past weekend. I modified it to make it taller, wider, and shorter in length to be able to use it for my cut table in my quilting studio. I haven't finished it yet (plan to paint the bottom and stain the top) but it is wonderful. Chunky and sturdy and my back loves, loves, loves the height! Oh, I also lowered the bottom shelf a tad and added another shelf. Once it's finished, maybe I'll add a picture. Thank you Ana for your wonderful plans!

Raki1974

Mon, 01/12/2015 - 10:49

The author should change the shopping list ASAP. I really appreciate his time and for Sharing his plans, in my case I did not double check and when ahead and bought the items on the shopping list. After I got home and started making all the cuts I had FOUR untouched 2x4's which was a little disappointing, but I'm sure I'll use it in some other future project.

Raki1974

Mon, 01/12/2015 - 10:52

The author should change the shopping list ASAP. I really appreciate his time and for Sharing his plans, in my case I did not double check and went ahead and bought the items on the shopping list. After I got home and started making all the cuts I had FOUR untouched 2x4's which was a little disappointing, but I'm sure I'll use it in some future project

debby1s

Sun, 11/21/2021 - 13:09

I created the first of many woodworking projects using Ana White's plans. I followed the Sturdy workbench plans with a few exceptions. I added an extra board for my shelf and added casters to make this mobile. I also finished it with Watco Danish oil in dark walnut. I was doing this myself so I used clamps at almost every step. So excited for my next project.

Devorlast

Fri, 12/17/2021 - 18:25

This was my first project, I just finished it a few days ago. I got interested in woodworking a little while ago and after doing some internet "research" I came to the conclusion that a table saw is a must have first serious woodworking tool and that I should get the best one available, $600 later I got a table saw and no money for other tools. long story short, I have been using my table saw for this entire project (plus a battery powered drill). Making the workbench helped me learn a lot, mostly the hard way although I can gladly report that no permanent injuries were sustained.

My only issue with the design is when it calls for 12' table top supports. The bottom support spaces the legs at 16' apart and then you add the length supports whos with is 1.5' ( due to dimensional wood not being an actual 2x4) so the space between the supports is actually 13''. I cut a second set of 13' supports and it all worked out in the end.

Also, I got 2 spare 2x4x96 left after I finished. The table isn't missing anything so I' m not sure if they were for the possible 2x4 table top?

Frequently Asked Questions

Wood Questions

What kind of wood should I use?
Most of our plans use standard construction lumber like pine or fir. It's affordable, easy to work with, and easy to find. It's also rapidly renewing and biodegradable, so a great eco friendly choice!

Can I use hardwoods instead?
Yes—just keep in mind they're heavier, cost more, and can be tougher on tools and harder to join together and finish. I recommend not tackling a hardwood project until after you have built several softwood projects.

What if my boards are warped?
Choose the straightest boards at the store. You can often work around slight warps by cutting them into shorter pieces.

What wood should I use for outdoor furniture?
Use red-toned or pressure-treated 2x lumber for framing, and cedar or cedar fence pickets for the decking. Outdoor furniture should be built like a deck—your local home center can help recommend the right wood for your climate.

Will my wood move or warp after I build?
Potentially, especially in humid climates. Let your wood acclimate indoors before building. Once acclimated and kept in a stable environment, movement should be minimal. Remember, most houses are built using framing lumber - it's all about keeping moisture down indoors.

Cutting Questions

Do I need a miter saw?
A miter saw is great, creating fast, safe, and precise cuts, even for beginners. But most plans can be built with a circular saw and a straight edge. If using a circular saw to cut, take time to practice, and get good at making cuts, before cutting your project boards.

How do I get clean cuts with a circular saw?
Clamp your board, measure twice, cut slow, and use a sharp blade. This takes practice, so spend some time making cuts. I go through becoming proficient at freehand cutting in my course, it is worth taking if you want to master this skill.

Will the store cut my wood?
Yes—most stores will do rough cuts to help you transport your materials home. But from store to store, the quality of cuts could greatly vary.

Joinery Questions

What screws should I use?
We recommend star-head self tapping screws for framing, most common sizes are 2-1/2", 1-3/4". Pre-drill if close to the edge or you find your wood is splitting.

Do I have to use pocket holes?
Pocket holes are the cheapest, easiest and fastest way to do some joints - like edge to edge or a hidden fastener joint. There are other methods, but these can be time consuming and expensive. We recommend using pocket holes as indicated in plans for best results.

How do I keep things square?
Use a speed square and measure diagonals after each step. Always clamp joints before screwing to keep them tight and flush.

Finishing Questions

Stain or paint before or after building?
A quick sand before and a full finish after gives the best results. Pre-finish if you're doing two-tone or detailed finishes.

What type of finish?
Use oil-based or water-based stain. For paint, cabinet-grade latex or enamel works great. High use surfaces on indoor projects should get a coat of polyurethane, I recommend a Helsman or Spar or other flexible poly that won't crack or peel with wood movement. For exterior projects, use a finish suitable for exterior fences.

How to get a smooth finish?
Start with a well sanded project. Sand between coats (220 grit), wipe clean, and apply light coats with a foam brush or roller.

Plan Questions

Can I change the size?
Many people do, and that's the great thing about building your own furniture! But do keep in mind going bigger might mean more supports are required, and often plans are optimized for minimal material waste.

Are these beginner-friendly?
Yes—plans are written with simple tools and clear steps in mind, with every effort to make plans as simple as possible.

Can I sell what I build?
Absolutely! Just don’t resell or repost the plans themselves.

General Questions

What tools do I really need?
A drill, circular saw, tape measure, square, and a few clamps will get you through most projects.

Do I need a workshop?
Nope! A driveway or small patio is plenty to get started, just make sure you have a level place to work. If you find you are building several projects a year, creating a small workbench is a great way to store tools and have a dedicated workspace.

What if I mess up?
Wood filler, sanding, or flipping boards goes a long way. Mistakes are part of the process!

What can I do to make my projects look more professional?
Start with straight boards, make accurate cuts, clamp all joints, and line up everything neatly. Sand thoroughly, use a neutral finish, and apply it in light coats for a clean look.

I've never built anything before. Where should I start?
Start with a few smaller softwood projects to get hands-on experience. Or if you're tackling a big project, buy a little extra lumber and practice your cuts and joints first. If possible, work with someone who has a bit of experience.

Care & Maintenance

How long will my furniture last?
With good joinery and regular care, your DIY furniture can last for decades. I have pieces in my own home that are over 20 years old and still going strong! One of the best parts about DIY furniture is that it’s easy to repaint, refinish, or repair—so your projects can grow and adapt with you.

How should I care for outdoor furniture?
Lightly pressure wash or hose it down once or twice a year. Tighten screws and reapply finish as needed to protect it—just like a deck or fence. A little upkeep goes a long way in extending the life of your furniture.

How about indoor furniture?
Regularly dust or wipe with a damp cloth. If it starts to look worn, a light sanding and touch-up paint or stain can refresh it in no time. DIY pieces are meant to be durable and fixable—so don’t be afraid to give them some love now and then.

Want to Build with Confidence?

Check out my ebook: 12 Skills to Build Your Own Furniture
It walks you through the core skills every builder needs—measuring, cutting, joinery, and finishing—so you can build beautiful furniture that lasts.

Still Have Questions?

Email us anytime at [email protected] and we’ll be happy to help!