Free plans to build a vintage style chest or trunk from Ana-White.com Inspired by Pottery Barn Distressed Rebecca Trunk.
1/2 sheet 3/4" plywood cut into 15 3/4" wide strips
1/2 sheet 1/4" plywood or other hardboard
1 - 2x2
20 feet of 3 1/4" base moulding
10 feet of 1x6
1 - 1/4" plywood @ 36" x 20 1/4"
3 - 2x2 @ 20 1/4"
2 - 3/4" plywood 15 3/4" x 18 3/4"
2 - 3/4" plywood 15 3/4" x 36"
4 - 3 1/4" base moulding 36" (both ends cut NOT parallel at 45 degree bevels, short point to short point)
4 - 3 1/4" base moulding 20 1/4" (both ends cut NOT parallel at 45 degree bevels, short point to short point)
3 - 1x6 @ 10 1/4"
2 - 1x6 @ 37"
2 - 3/4" plywood @ 10 1/4" x 10 1/4"
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
I chose to make the base like this to cut down on weight and cost in the project, and also to elevate the base from the floor. That way if there's water spilled, it won't rot the bottom out on your trunk. But by adding the 2x2s underneath, we create a system where the weight rests on top of the joints, resulting in a stronger bottom.
You can just nail and glue the base to the 2x2s - nothing special here!
Now construct the main box out of the plywood pieces as shown above.
And then attach the base to the bottom. You can just screw and glue or nail - remember, the weight of the trunk pushes down on the base, keeping everything together. We'll also be hiding the joint with base moulding.
Cut base moulding to fit with your miter saw set at a 45 degree bevel. I tend to cut my pieces just a tiny bit long and then trim them down to get a perfect fit. Nail on. Be careful here to select a nail size that fits your moulding thickness plus the 3/4" thickness of the plywood. Use glue too.
NOTE: You can use a wider base moulding too!
Then add the end 1x6s to finish off the top. Having a planked top will add more character and all the plywood edges are covered too!
Use exterior mount hinges to attach trunk top. If you have kids, you may consider adding a hinge top support to keep the top from slamming little fingers.
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.